Antimicrobial ULPA Air Filter for the Medical Industry
Industry: Medical Devices – Healthcare Products
Application: Patient Warmer
A global market leader and respected pioneer of advances in medical devices, pharmaceuticals, and medical supplies visited APC to examine our manufacturing and filter testing capabilities to develop an antimicrobial HEPA filter for its patient warmer devices used in hospitals.
They wanted raw material alternatives capable of killing microbes on contact, including Methicillin-resistant Staphylococcus aureus (MRSA), the leading cause of hospital staph infections.
APC determined an ULPA filter capable of 99.9995% @ 0.12 micron with a pressure drop of 0.75″ w.g. was required to operate at 113° F with a 100% positive seal.
APC engineers determined alternative raw material selections and performed 3D fluid dynamic simulations on several imaged designs to meet the client’s filter size, pressure drop and performance criteria. Prototype medical ULPA filters were created, tested and approved in 20 days.
Custom Manufactured ULPA Air Filter Specifications:
|Product Description||ULPA Air Filter for Medical Appliance|
|Filtration Efficiency Capabilities||
Custom designed filters to meet any filtration efficiency
|Filter Frame Sizes||Custom frame sizes available at additional tooling charge
Custom frame sizes available in any size or shape.
|Frame Materials||Plastic – high impact ABS, PVC, PS and custom molded or extruded profiles as required.
Metal – extruded aluminum, 22g and 24g galvanized metal, roll formed in any gauge as required.
Wood – plywood and special MDF
|Minimum Order Quantity (MOQ)||Custom Design – 100 pcs (plus any applicable tooling)|
|Delivery Time||Production: 3- 4 weeks
Tooling: 10 to 12 weeks
|Delivery Location||FOB: Manufacturing & Warehouse Locations
Ancaster, Ontario Canada
Buffalo, New York, USA
Rancho Dominguez, California, USA
Port of Shanghai, China
|Quality Management System||ISO 9001:2008|
|Laboratory Testing Capabilities||
U shaped Duct Testing to ASHRAE 52.2 and EN779 standards.
LMS2000 the most accurate test system for HEPA and ULPA Filters.
Horizontal Duct Testing to ASHRAE 52.1 and old EN779 Standards for Dust Spot Efficiency, Arrestance and Holding Capacity.
Maximum Panel Filter size for test lab = 72″ x 24″ x 24″ deep.
|Product Design & Graphic Software Capabilities||Solidworks 3D Design
|Other Applications for Panel Filters||