PTFE MEMBRANE HEPA FILTER – INDUSTRIAL VACUUM CLEANER
An OEM of industrial vacuum cleaners contacted APC regarding problems encountered with cylindrical filters that frequently plugged up in heavy dust loading conditions, resulting in a loss of vacuum suction. Frequent filter cleaning was required and on-site filter changing took significantly longer than anticipated, resulting in work downtime.
APC engineered designed several filter concepts for approval of a new patented filter design.
APC performed a comprehensive analysis of all dust types the filters would be subjected to. Many dust types were submicron, hydroscopic and varied in shape. APC determined a HEPA filter with a minimum filter efficiency of 99.97% @ 0.3 micron was required however standard glass fiber HEPA media was too fragile to handle abrasive dusts and the vacuum’s built in reverse air cleaning. APC selected a PTFE membrane capable of providing 99.97% @ 0.3 micron along with a pleatable substrate filter media to laminate the PTFE membrane to. This filter media combination provided durability to handle abrasive dusts and continuous self cleaning.
APC also replaced the existing cylindrical filter to a conical design that increased dust removal from 35% to 100%. To reduce filter change out downtime, APC designed a threaded spin on top cap for fast and easy filter installation and removal.
APC’s new filter design proved to be a flagship feature in every model of their industrial vacuums today.
Custom Manufactured HEPA Filter Specifications:
|Product Description||Conical Filter Design for Self Cleaning Industrial Vacuum|
|Filtration Efficiency Capabilities||
Custom designed filters to meet any filtration efficiency
|Filter Frame Sizes||Custom frame sizes available at additional tooling chargeCustom frame sizes available in any size or shape.|
|Frame Materials||Plastic – high impact ABS, PVC, PS and custom molded or extruded profiles as required.Metal – extruded aluminum, 22g and 24g galvanized metal, roll formed in any gauge as required.Wood – plywood and special MDF|
|Minimum Order Quantity (MOQ)||Custom Design – 100 pcs (plus any applicable tooling)|
|Delivery Time||Production: 3- 4 weeksTooling: 10 to 12 weeks|
|Delivery Location||FOB: Manufacturing & Warehouse LocationsAncaster, Ontario CanadaBuffalo, New York, USA
Rancho Dominguez, California, USA
Port of Shanghai, China
|Quality Management System||ISO 9001:2008|
|Laboratory Testing Capabilities||U shaped Duct Testing to ASHRAE 52.2 and EN779 standards.LMS2000 the most accurate test system for HEPA and ULPA Filters.Horizontal Duct Testing to ASHRAE 52.1 and old EN779 Standards for Dust Spot Efficiency, Arrestance and Holding Capacity.
Maximum Panel Filter size for test lab = 72″ x 24″ x 24″ deep.
Maximum Radial Filter size for test lab = 48″ diameter x 24″ deep.
|Product Design & Graphic Software Capabilities||Solidworks 3D DesignAutoCAD 2DAdobe Illustrator|
|Other Applications for Panel Filters||