High Efficiency Inlet Filter – Dual Filtration Turbine Paint Sprayer

filter-for-turbine-paint-sprayer-exploded-viewturbine-paint-sprayer-filter-line-drawingturbine-paint-spayer-dual-filtration-system
Industry:
 Appliance – Industrial / Commercial
Application: Turbine Paint Sprayer

A major OEM of paint spray equipment contacted APC to advance their flagship 9.5 PSI Dual Filtration Paint Spray System to its maximum capacity. Their current system uses two foam media filters to filter intake cooling air and paint atomizing air. They wanted improve air atomization to achieve the finest and cleanest spray for as many coatings as possible.

APC engineer’s spent over two years creating a total of 7 filter proto-types. The 7th air filter design was a high efficiency pleated media filter, encapsulated in a plastic frame assembly achieving:

1.    A minimum filtration efficiency of 99.30% at 0.3 micron with a 50% reduced pressure drop to 0.6″ H2O at 32.4 CFM.
2.   100% filtration efficiency at 1.0 micron at 65 CFM maximum airflow with a maintained pressure drop of 1.21″ H2O.
3.    A new and revolutionary six-stage turbine spraying system was developed, producing 11.5 PSI from 9.5 PSI, becoming the industry’s first turbine sprayer to achieve full HVLP capability.

To learn more about this six-stage turbine paint sprayer project, or about our other products and services, please contact APC Filtration, Inc.

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Product Description Appliance Inlet Air Filter
Filtration Efficiency Capabilities
MERV Rating ASHREA 52.2-2007 BS EN779:2002
11

12

13

14

15

60 – 65%

70 – 75%

80 – 90%

90 – 95%

>95%

F6 – 60-80%

F6 – 60-80%

F7 – 80-90%

F8 – 90-95%

F9 – >95%

BS EN1822:2009 IEST RP-CC001.5 – (0.3 µm)
E10 (formerly H10)

E11 (formerly H11)

E12 (formerly H12)

H13

H14

85%

95%

99.5%

99.95%

99.995%

EN1822-5:2009 IEST RP-CC001.5 – (0.12 µm)
U15

U16

U17

99.9995%

99.99995%

99.999995%

Custom designed available to meet any filtration efficiency.

Filter Frame Sizes Custom frame sizes available at additional tooling charge

Custom frame sizes available in any size or shape.

Frame Materials Plastic - high impact ABS, PVC, PS and custom molded or extruded profiles as required.

Metal - extruded aluminum, 22g and 24g galvanized metal, roll formed in any gauge as required.

Wood – plywood and special MDF

Minimum Order Quantity (MOQ) Custom Design – 100 pcs (plus any applicable tooling)
Delivery Time Production: 3- 4 weeks

Tooling: 4-6 weeks

Delivery Location FOB: Manufacturing & Warehouse Locations

Ancaster, Ontario Canada

Buffalo, New York, USA

Rancho Dominguez, California, USA

Port of Shanghai, China

Quality Management System ISO 9001:2008
Laboratory Testing Capabilities U shaped Duct Testing to ASHRAE 52.2 and EN779 standards.

LMS2000 the most accurate test system for HEPA and ULPA Filters.

Horizontal Duct Testing to ASHRAE 52.1 and old EN779 Standards for Dust Spot Efficiency, Arrestance and Holding Capacity.

Maximum Panel Filter size for test lab = 72″ x 24″ x 24″ deep.

Maximum Radial Filter size for test lab = 48″ diameter x 24″ deep.

Product Design & Graphic Software Capabilities Solidworks 3D Design

AutoCAD 2D

Adobe Illustrator

Other Applications for Panel Filters
Air Atomization

Air Purifier Equipment & Appliances

Appliances, Industrial, Commercial & Domestic

Automotive Equipment

Biological Equipment

Cabin Air Filters

Containment Systems

Dental Equipment

Disaster Recovery Ventilation Equipment

Dust Collector Equipment

Electrical Panels & Switches

Floor Sweepers

HazMat Equipment

Hospital Equipment

Medical Appliances & Equipment

Microelectronics, Semiconductor

Pharmaceutical Equipment & Production

Vacuum Cleaners – Industrial

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