Quality Management

High Efficiency Inlet Filter - Dual Filtration Turbine Paint Sprayer

Filter for Turbine Paint Sprayer Exploded View Turbine Paint Sprayer Filter Line Drawing Turbine Paint Spayer Dual Filtration System

Industry: Appliance - Industrial / Commercial
Application: Turbine Paint Sprayer

A major OEM of paint spray equipment contacted APC to advance their flagship 9.5 PSI Dual Filtration Paint Spray System to its maximum capacity. Their current system uses two foam media filters to filter intake cooling air and paint atomizing air. They wanted improve air atomization to achieve the finest and cleanest spray for as many coatings as possible.

APC engineer’s spent over two years creating a total of 7 filter proto-types. The 7th air filter design was a high efficiency pleated media filter, encapsulated in a plastic frame assembly achieving:

1.    A minimum filtration efficiency of 99.30% at 0.3 micron with a 50% reduced pressure drop to 0.6" H2O at 32.4 CFM.
2.   100% filtration efficiency at 1.0 micron at 65 CFM maximum airflow with a maintained pressure drop of 1.21" H2O.
3.    A new and revolutionary six-stage turbine spraying system was developed, producing 11.5 PSI from 9.5 PSI, becoming the industry's first turbine sprayer to achieve full HVLP capability.

To learn more about this six-stage turbine paint sprayer project, or about our other products and services, please contact APC Filtration, Inc.

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Custom Developed Turbine Paint Sprayer Filtration System Specifications:

Product Description Appliance Inlet Air Filter
Filtration Efficiency Capabilities
MERV Rating ASHREA 52.2-2007 BS EN779:2002
11
12
13
14
15
60 - 65%
70 - 75%
80 - 90%
90 - 95%
>95%
F6 - 60-80%
F6 - 60-80%
F7 - 80-90%
F8 - 90-95%
F9 - >95%
BS EN1822:2009 IEST RP-CC001.5 - (0.3 µm)
E10 (formerly H10)
E11 (formerly H11)
E12 (formerly H12)
H13
H14
85%
95%
99.5%
99.95%
99.995%
EN1822-5:2009 IEST RP-CC001.5 - (0.12 µm)
U15
U16
U17
99.9995%
99.99995%
99.999995%

Custom designed available to meet any filtration efficiency.

Filter Frame Sizes Custom frame sizes available at additional tooling charge
Custom frame sizes available in any size or shape.
Frame Materials Plastic - high impact ABS, PVC, PS and custom molded or extruded profiles as required.
Metal - extruded aluminum, 22g and 24g galvanized metal, roll formed in any gauge as required.
Wood - plywood and special MDF
Minimum Order Quantity (MOQ) Custom Design - 100 pcs (plus any applicable tooling)
Delivery Time Production: 3- 4 weeks
Tooling: 4-6 weeks
Delivery Location FOB: Manufacturing & Warehouse Locations
Ancaster, Ontario Canada
Buffalo, New York, USA
Rancho Dominguez, California, USA
Port of Shanghai, China
Quality Management System ISO 9001:2008
Laboratory Testing Capabilities

U shaped Duct Testing to ASHRAE 52.2 and EN779 standards.

LMS2000 the most accurate test system for HEPA and ULPA Filters.

Horizontal Duct Testing to ASHRAE 52.1 and old EN779 Standards for Dust Spot Efficiency, Arrestance and Holding Capacity.

Maximum Panel Filter size for test lab = 72" x 24" x 24" deep.
Maximum Radial Filter size for test lab = 48" diameter x 24" deep.

Product Design & Graphic Software Capabilities Solidworks 3D Design
AutoCAD 2D
Adobe Illustrator
Other Applications for Panel Filters
Air Atomization
Air Purifier Equipment & Appliances
Appliances, Industrial, Commercial & Domestic
Automotive Equipment
Biological Equipment
Cabin Air Filters
Containment Systems
Dental Equipment
Disaster Recovery Ventilation Equipment
Dust Collector Equipment
Electrical Panels & Switches
Floor Sweepers
HazMat Equipment
Hospital Equipment
Medical Appliances & Equipment
Microelectronics, Semiconductor
Pharmaceutical Equipment & Production
Vacuum Cleaners - Industrial

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